Engineering, consulting and process | Compressor packaging | Industrial construction

The team that builds the equipment also builds the facility.

Process engineering, FEED and detailed design, custom compressor packaging, procurement, industrial construction and start-up for CNG stations, LNG plants, fuel gas systems and compression sites. Delivered as EPC, EPCM or equipment plus commissioning, up to $50MM per project.

How we work

Pick the delivery model that fits the project, not the sales pitch

We have executed all of these over the past eight years. What stays constant: NuBlu self-performs where self-performing earns the schedule and the quality, and we do not bid work we cannot stand behind.

EPC

Lump-sum engineering, procurement and construction. One contract, one accountable team, from FEED through start-up.

EPCM

Reimbursable engineering and procurement with NuBlu managing construction on the owner's behalf. Best when scope is still moving.

Equipment plus commissioning

We package the compressor, PRS, trailer or liquefier, FAT it in Center, TX, then install, commission and start it up on your site.

Owner's engineer and process

Feasibility, conceptual design, FEED and FEED verification, process development and de-bottlenecking for facilities you build with others.

Compressor packaging

Custom compressor packages, engineered to the application

When the standard NuPresto 400 is not the fit, we package the compressor the job needs: the right frame, staging, driver and controls on one skid, built and FAT-tested in Center, Texas.

  • Reciprocating and hydraulic compressors from 7 kW to 1 MW class, 1 to 4 stages, on Fornovo Gas, Knox Western and other proven frames
  • Electric motor drives at 460 V or 4,160 V with soft start or VFD, or natural gas engine drive for sites without power
  • Skid, trailer and container-mounted configurations, including Class I Division 1 and 2 enclosures with forced ventilation and gas detection
  • Interstage cooling, scrubbers, pulsation control, lube and glycol systems, ASME vessels and B31.3 piping sized to your gas analysis
  • PLC and HMI controls with cause-and-effect logic, remote monitoring via Ewon, and the P&IDs, GA drawings and load lists to go with them
  • Applications: CNG mother and daughter stations, RNG, wellhead and gathering boost, fuel gas boost for gensets and turbines, vapor recovery and seal leakage capture, CNG trailer test units

Scope a compressor package

NuPresto compressor package leaving the NuBlu shop
What we deliver

Engineering through start-up, in house

Engineering, consulting and process

  • Pre-feasibility and feasibility studies, conceptual design
  • FEED and FEED verification, detailed engineering
  • Process development, simulation and de-bottlenecking (Honeywell UniSim Design)
  • 3D plant modeling and P&IDs (CADworx Plant, CADworx P&ID, AutoCAD)
  • Pipe stress (CAESAR II), structural (STAAD Pro, STAAD Foundation, RAM)
  • Mechanical, civil and structural, electrical, instrumentation and controls, piping and process disciplines
  • Hazardous area electrical design, motor control and automation for Class I Division 1 and 2 sites

Procurement

  • Long-lead equipment: compressors, heat exchangers, vessels, motors and drives
  • Structural steel, pipe and fittings, valves and instrumentation, electrical and controls packages
  • Master distribution contracts for valves, pipe and fittings in carbon, stainless and exotic alloys
  • Datasheets and specs feed straight into purchase orders, not over the wall
  • Expediting, inspection and FAT witnessing

Industrial construction

  • Self-performed civil, mechanical, piping and electrical installation
  • Concrete foundations and containment
  • Structural steel and pipe fabrication through B&E Resources (ASME PP, U, S and R stamps, API Q1, ISO 9001)
  • Pipeline construction through HARMAC Energy
  • Electrical, automation, controls and SCADA through Edge Controls
  • Construction management when we act as EPCM

Commissioning, start-up and field services

  • Mechanical completion, pre-commissioning, commissioning and performance testing
  • Loop checks, HMI commissioning and operator training
  • Warranty, repair, spares and remote diagnostics via Ewon
  • Brownfield modifications, turnarounds and maintenance
  • PHMSA and DOT audit-grade work, proven at the Port Allen LNG facility
What we build

Gas infrastructure, end to end

We are equally comfortable engineering a CNG mother station, a micro-LNG plant or the fuel gas system for a micro-grid. The same disciplines apply.

CNG

  • Mother and daughter stations
  • Compression and pressure reduction facilities
  • Fill posts and trailer loading
  • Virtual pipeline hubs
  • Fleet fueling stations

Natural gas

  • Fuel gas systems and conditioning
  • Wellhead and pipeline compression
  • Vapor recovery and seal leakage capture
  • Micro-grid fuel gas systems
  • Compressor and booster stations

LNG

  • Liquefaction, 25 to 400 TPD
  • Storage, loadout and regasification
  • Gas pretreatment: dehydration, CO₂ and H₂S removal, mercury, SepraSIV
  • Boil-off gas handling
  • Satellite regas stations

Industrial

  • Turnkey greenfield facilities
  • Primary power upgrades and interconnects
  • Equipment installation and start-up
  • HDPE and stainless piping systems
  • Rail car and truck loading facilities
Fuel gas system and generator yard built by NuBlu near Kermit, Texas
Asset life cycle

We can engage at any stage and stay through hand-over

  1. Consulting and feasibility

    Gas supply studies, techno-economics, site screening, technology selection.

  2. FEED and detailed engineering

    Process, mechanical, civil, electrical and controls design packages ready for permits and bids.

  3. Procurement and construction

    Equipment, materials, fabrication and self-performed field installation.

  4. Commissioning and beyond

    Start-up, performance testing, operator training, field service, modifications and maintenance.

Licensing and compliance

Licensed where the work is

Contractor and business licenseTexas, New Mexico, Louisiana, Washington, Oklahoma, West Virginia, Pennsylvania
Professional engineeringTexas, New Mexico, Louisiana
MSHAContractor ID B8464
PHMSA and DOTConstruction audit completed successfully at the Port Allen LNG facility
Vendor base50+ credit accounts and master distribution contracts for valves, pipe and fittings
In-house and partner resources

One accountable team, portfolio depth behind it

We staff engineering design, project engineering and project management, construction and site management, procurement, structural and pipeline welders, millwrights, pipefitters, equipment operators and skilled labor in house. When a job needs more, NuBlu draws on the High Roller Group portfolio: B&E Resources for fabrication at scale, HARMAC Energy for pipeline, Edge Controls for automation and SCADA, and Grid-Go for gas turbine power. The customer keeps one PM, one contract and one accountable team.

Engineering partners Crosstrails Engineering (our NuCryo joint venture partner), Neilsoft and Winspiration Energy & Engineering add detailed engineering depth. Fabrication partners VGas and Riverbend Industries let us scale shop capacity to the project without a single-shop lead-time penalty.

More about NuBlu and the HRG family

Have a project in mind?

Send us the scope, flow rates, location and schedule. We come back with a delivery model and a budgetary number.